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Équipo médico, diagnóstico clínico
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    IMMULITE ®  & IMMULITE 1000 Service Manuals and Assembly/Schematic Drawings Document Number: 600797 Revision A1 January 2007 Copyright ©  1991 by Siemens Medical Solutions Diagnostics. All rights reserved.   Copyright ©  1991 by Siemens Medical Solutions Diagnostics. All rights reserved. This manual, and the software described in this manual, is copyrighted. No part of this manual or the described software may be copied, reproduced, translated or reduced to any electronic medium or machine-readable form without the prior written consent of Diagnostic Products Corporation except that you may make one copy of the  program CD solely for back-up purposes. IMMULITE ®   is registered trademark of Siemens Medical Solutions Diagnostics. All other products mentioned are trademarks of their respective companies. Siemens Medical Solutions Diagnostics Certificate No: UQA0113493 Siemens Diagnostics’ quality products are manufactured under a quality system that is registered to ISO 13485:2003.    IMMULITE Table of Contents CHAPTER 1:   GENERAL INFORMATION.................................................................................................1-1   1.1   IMMULITE   H ISTORY ................................................................................................................................1-1   1.2   H OW TO U SE T HIS M ANUAL .......................................................................................................................1-1   1.3   IMMULITE   P RODUCT D ESCRIPTION .........................................................................................................1-2   1.4   S YSTEM C OMPONENTS ...............................................................................................................................1-3   1.5   H OW IT W ORKS ..........................................................................................................................................1-5   1.6   S AFETY C ONSIDERATIONS ..........................................................................................................................1-6   1.7   S YMBOL D EFINITIONS ................................................................................................................................1-7   1.8   C ONTACT I  NFORMATION ..........................................................................................................................1-11   1.8.1   Technical Service.........................................................................................................................1-11   CHAPTER 2:   INSTALLATION.....................................................................................................................2-1   2.1   R  EQUIREMENTS ..........................................................................................................................................2-1   2.2   I  NSTRUMENT S ET - UP ..................................................................................................................................2-1   2.3   T ESTING THE W ATER  ..................................................................................................................................2-3   CHAPTER 3:   THEORY OF OPERATION..................................................................................................3-1   3.1   I  NTRODUCTION ...........................................................................................................................................3-1   3.2   O VERVIEW OF T EST P ROCESS .....................................................................................................................3-1   3.3   I  NTERNAL C ALCULATIONS .........................................................................................................................3-2   3.4   T HE C HEMILUMINESCENT R  EACTION .........................................................................................................3-4   3.5   P RIMARY M ODULES ...................................................................................................................................3-6   3.5.1   Introduction...................................................................................................................................3-6   3.5.2   Incubator Carousel.........................................................................................................................3-6   3.5.3   Load Chain....................................................................................................................................3-8   3.5.4   Luminometer................................................................................................................................3-10   3.5.5   Pipettor / Reagent Carousel.........................................................................................................3-13   3.6   S ECONDARY M ODULES ............................................................................................................................3-17   3.6.1   Introduction.................................................................................................................................3-17   3.6.2   Power Supply Chassis..................................................................................................................3-17   3.6.3   PMT (Photomultiplier Tube) and Pre-scaler/Power Supply........................................................3-19   3.6.4   Substrate and Water Injector Pumps............................................................................................3-20   3.6.5   Substrate Heater...........................................................................................................................3-22   3.6.6   Substrate Reservoir......................................................................................................................3-23   3.6.7   Syringe Pumps.............................................................................................................................3-24   3.6.8   Sample Collection Tray...............................................................................................................3-29   3.7   F LUIDICS ..................................................................................................................................................3-30   3.7.1   Description...................................................................................................................................3-30   3.7.2   Pipetting Sequence.......................................................................................................................3-32   3.8   I  NSTRUMENT T EMPERATURES ..................................................................................................................3-34   3.8.1   General Information.....................................................................................................................3-34   3.8.2   Viewing Temperatures.................................................................................................................3-36   3.8.3   Heater and Cooler Shutdown.......................................................................................................3-38   3.8.4   Temperature Controller Status Indicators....................................................................................3-39   3.8.5   Effectively Troubleshooting Temperature Problems...................................................................3-40   3.9   IMMULITE   S OFTWARE P ROGRAMS ........................................................................................................3-44   CHAPTER 4: PRINTED CIRCUIT BOARDS....................................................................................................4-1   4.1   I  NTRODUCTION ...........................................................................................................................................4-1   4.2   CPU/S ENSOR PCB.....................................................................................................................................4-1   4.3   S TEPPER M OTOR D RIVER #1.......................................................................................................................4-2   4.4   S TEPPER M OTOR D RIVER #2.......................................................................................................................4-4   IMMULITE ®  Service Manual 600797-A1 i  4.5   H EATER  /DC   M OTOR PCB..........................................................................................................................4-4   CHAPTER 5:   SPECIFICATIONS.................................................................................................................5-1   CHAPTER 6:   PREVENTIVE MAINTENANCE (PM)................................................................................6-1   6.1   D ESCRIPTION ..............................................................................................................................................6-1   6.2   G ENERAL C HECKOUT .................................................................................................................................6-2   6.3   P OWER S UPPLY ...........................................................................................................................................6-2   6.4   S YRINGE M ODULE ......................................................................................................................................6-2   6.5   P IPETTOR  /R  EAGENT C AROUSEL M ODULE ..................................................................................................6-4   6.6   L UMINOMETER M ODULE ............................................................................................................................6-5   6.7   M AIN C AROUSEL M ODULE .........................................................................................................................6-6   6.8   L OAD P LATFORM /S AMPLE T RAY M ODULE .................................................................................................6-6   6.9   S OLENOID OR L INEAR A CTUATOR S UBSTRATE AND W ATER W ASH P UMPS ................................................6-7   6.10   S UBSTRATE M ODULE .................................................................................................................................6-8   6.11   F LUIDICS ....................................................................................................................................................6-8   6.12   C OMPUTER S OFTWARE ...............................................................................................................................6-8   6.13   T EMPERATURES ..........................................................................................................................................6-9   6.14   F INAL C HECKOUT &   C USTOMER S ATISFACTION .........................................................................................6-9   CHAPTER 7:   REPAIR INFORMATION.....................................................................................................7-1   7.1   T OOLS AND E QUIPMENT .............................................................................................................................7-1   7.2   T HE C ONFIGURATION T ABLE ......................................................................................................................7-2   7.3   R  EMOVAL AND R  EPLACEMENT OF A SSEMBLIES .........................................................................................7-9   7.3.1   General Information ....................................................................................................................7-9   7.3.2   Reagent Carousel Assembly / TED Cooler  .............................................................................7-9   7.3.3   Sample Collection Tray Assembly ..........................................................................................7-10   7.3.4   Syringe Pump Assembly ..........................................................................................................7-11   7.3.5   Main Incubator Carousel Ring Gear Assembly ....................................................................7-11   7.3.6   Load Platform Assembly ..........................................................................................................7-12   7.3.7   Sample/Test Unit Barcode Reader Assembly ......................................................................7-13   7.3.8   Injector Pump Assembly ..........................................................................................................7-15   7.3.9   Substrate Heater Assembly .....................................................................................................7-15   7.3.10   Substrate Reservoir Assembly ................................................................................................7-15   7.3.11   High Speed Spinner Motor and Drive Wheel Assembly .....................................................7-16   7.3.12   Tube Shuttle Upper Slide Bearing Assembly ........................................................................7-17   7.3.13   Tube Shuttle Idler Wheel Assembly .......................................................................................7-17   7.3.14   Luminometer Casting Cover / Attenuator Motor and Belt ...................................................7-18   7.3.15   Power Supply Module ..............................................................................................................7-19   7.3.16   Replacement of the Chain Assemblies ..................................................................................7-20   7.4   M ISCELLANEOUS P ROCEDURES ................................................................................................................7-25   7.4.1   Testing the Water Supply .........................................................................................................7-25   7.4.2   System Decontamination .........................................................................................................7-30   7.4.3   Substrate Spike Replacement .................................................................................................7-31   7.4.4   Fluidic Valve Testing ................................................................................................................7-32   7.4.5   Use of Pip-X Position Gauges (kit p/n 420078) ....................................................................7-36   7.4.6   Load Chain and Star Wheel Positioning ................................................................................7-37   7.4.7   Spacing of the Sample Tube Guides .....................................................................................7-39   7.4.8   Sample/Assay Test Unit Barcode Motor Speed Adjustment ..............................................7-40   7.4.9   Tuning the Sample/Test Unit Barcode Reader PCB – P/N 450056 ..................................7-40   7.4.10   H IGH S PEED S PINNER M OTOR A DJUSTMENT .............................................................................................7-41   7.4.11   B ARCODE L ASER S CANNER R  EPROGRAMMING ..........................................................................................7-41   7.4.12   P ROCEDURE TO R  EPLACE D ATABASE C OMPONENTS ............................................................................7-44   7.4.13   F IXING OR R  ESTORING A D ATABASE ....................................................................................................7-45   7.4.14   C HECKING THE E RROR L OG ..................................................................................................................7-46   ii 600797-A1 IMMULITE ®  Service Manual
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