08902266_BA ELK 02_EN-US | Installation (Computer Programs) | Safety

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elk02 user manual
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    Electronically Controlled Pneumatic Pincer OETIKER ELK 02 V1.x   Original instruction manual Issued June 2012 Instruction Manual Item no. 08902266 OETIKER Horgen, Switzerland     OETIKER ELK 02 V1.x Contents Issued 03.12 08902266 1-2 Contents 1   Information about this manual ................................................................................................................ 1-6   1.1   Symbols and means of representation used .............................................................................. 1-6   1.2   Scope .......................................................................................................................................... 1-6   1.3   New features on the ELK 02 V1.0 .............................................................................................. 1-7   1.3.1   Hardware ............................................................................................................................... 1-7   1.3.2   Software ................................................................................................................................. 1-7   1.4    Abbreviations .............................................................................................................................. 1-8   1.5   Labels on the ELK 02 .................................................................................................................. 1-9   2   Basic safety instructions ....................................................................................................................... 2-10   2.1   Using the instruction manual ..................................................................................................... 2-10   2.2   Correct usage............................................................................................................................ 2-10   2.3   General safety instructions ....................................................................................................... 2-10   2.4   Special safety instructions ........................................................................................................ 2-11   2.5   Safe working practices .............................................................................................................. 2-11   2.6   Modifications, changes ............................................................................................................. 2-11   2.7   Qualified personnel ................................................................................................................... 2-12   2.8   Maintenance work ..................................................................................................................... 2-12   3   Design of the ELK 02 system ................................................................................................................ 3-13   3.1   Optional extras .......................................................................................................................... 3-14   3.2   Design of the HO EL pincers .................................................................................................... 3-14   3.3   Connections on the ELK 02 control unit ................................................................................... 3-15   4   Process description ............................................................................................................................... 4-17   4.1   Closing force ............................................................................................................................. 4-17   4.2   Procedure .................................................................................................................................. 4-18   4.3   Sequence of operations ............................................................................................................ 4-19   4.3.1   Test level .............................................................................................................................. 4-19   4.3.2   Closure level ........................................................................................................................ 4-20   5   Assembling and connecting the ELK 02 .............................................................................................. 5-21   5.1   Connecting the control unit ....................................................................................................... 5-21   5.2   Connecting the compressed air and pneumatic pincer ............................................................ 5-22   5.2.1   General information and requirements ................................................................................ 5-22   5.2.2   Connecting the compressed air ........................................................................................... 5-22     OETIKER ELK 02 V1.x Contents Issued 03.12 08902266 1-3 5.3    Aligning the pincer head ........................................................................................................... 5-23   6   Working with the ELK 02 ....................................................................................................................... 6-24   6.1   Switching on the ELK 02 ........................................................................................................... 6-24   7   Menu navigation in the PC program ..................................................................................................... 7-25   7.1   System requirements and installation ....................................................................................... 7-25   7.2   Installing the PC program ......................................................................................................... 7-26   7.2.1   Installing the program automatically .................................................................................... 7-26   7.2.2   Installing the program manually ........................................................................................... 7-27   7.3   PC program structure ................................................................................................................ 7-27   8   Layout of the PC program ..................................................................................................................... 8-28   8.1   Preparing to read and send data .............................................................................................. 8-29   8.2   File menu .................................................................................................................................. 8-29   8.2.1   New close data table............................................................................................................ 8-30   8.2.2   Pincer type overview ............................................................................................................ 8-35   8.2.3   Backup/Restore ................................................................................................................... 8-36   8.2.4   ELK 02 firmware update ...................................................................................................... 8-37   8.2.5   Quit ...................................................................................................................................... 8-37   8.3   Pincer test ................................................................................................................................. 8-37   8.4   Measure .................................................................................................................................... 8-39   8.5   Options ...................................................................................................................................... 8-41   8.5.1   Statistics menu ..................................................................................................................... 8-42   8.5.2   Password menu ................................................................................................................... 8-46   8.5.3   Screen scaling menu ........................................................................................................... 8-48   8.5.4   System settings menu.......................................................................................................... 8-48   8.5.5   Languages ........................................................................................................................... 8-66   8.5.6   Help ...................................................................................................................................... 8-66   9   Menu navigation in the ELK 02 ............................................................................................................. 9-67   9.1   Description of the display .......................................................................................................... 9-67   9.1.1   Symbols and abbreviations in the display ........................................................................... 9-68   9.2   Menu structure .......................................................................................................................... 9-68   9.3   Test level ................................................................................................................................... 9-69   9.3.1   Pincer test ............................................................................................................................ 9-70   9.4   Closure level ............................................................................................................................. 9-74   9.4.1   Closure ................................................................................................................................. 9-75     OETIKER ELK 02 V1.x Contents Issued 03.12 08902266 1-4 9.4.2   Force priority ........................................................................................................................ 9-80   9.4.3   Gap priority .......................................................................................................................... 9-81   9.4.4   Force priority with verification .............................................................................................. 9-82   9.4.5   Gap priority with verification ................................................................................................. 9-84   9.4.6   Force priority for PG 192 / 168T1 ........................................................................................ 9-86   9.4.7   Initiating closure with “START” ............................................................................................ 9-87   9.4.8   Single closing ....................................................................................................................... 9-89   9.4.9   Chaotic closing ..................................................................................................................... 9-90   9.4.10   Sequential closing ................................................................................................................ 9-91   9.4.11   Step-by-step closing ............................................................................................................ 9-93   9.4.12   Closing with hold .................................................................................................................. 9-94   9.4.13   Closing with detect ............................................................................................................... 9-95   9.4.14   Closing with contact detection ............................................................................................. 9-96   10   Maintenance and repairs ..................................................................................................................... 10-97   10.1   General safety instructions for maintenance and repair work ................................................ 10-97   10.2   Maintenance ............................................................................................................................ 10-97   10.2.1   Before maintenance work .................................................................................................. 10-97   10.2.2    After maintenance work ..................................................................................................... 10-97   10.2.3   Weekly maintenance jobs .................................................................................................. 10-98   10.2.4    Annual maintenance jobs .................................................................................................. 10-98   10.2.5   Maintenance jobs as and when required ........................................................................... 10-98   10.3   Repairs .................................................................................................................................... 10-99   10.3.1   Changing the pincer jaws .................................................................................................. 10-99   10.3.2   Changing the pincer head ................................................................................................ 10-102   11   Decommissioning, storage, recommissioning ............................................................................... 11-104   11.1   Decommissioning and storage .............................................................................................. 11-104   11.2   Recommissioning .................................................................................................................. 11-104   12   Disposal ............................................................................................................................................... 12-105   13   Technical data..................................................................................................................................... 13-106   13.1   Electrical connection and interfaces ..................................................................................... 13-106   13.1.1   Main plug ......................................................................................................................... 13-106   13.1.2   X1 interface ...................................................................................................................... 13-107   13.1.3   X2 interface ...................................................................................................................... 13-107   13.1.4   X3 interface (RS232) ....................................................................................................... 13-110  
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